Circular economy

Turn products into strategic resources

DfACE develops scientifically grounded strategies for the circular economy that help industrial companies reduce waste costs, achieve ESG goals, and tap into new revenue streams. Based on more than 10 years  research.

Dr. Phillip Wallat, Founder
Over 10 years of research on concepts in the circular economy
R0: Non-consumption, avoidance, low utility
Products or features are avoided if they do not provide any real benefit or consume unnecessary resources.
R1: Redesign, Optimization, Recyclability
Products and usage models are being reimagined in a way that requires less material, energy, or ownership.
R2: Material savings, efficiency, conflicting objectives
Material and energy consumption are minimized throughout the entire life cycle.
R3: Reuse, same function, product preservation
Products or components are reused multiple times in their original function.
R4: Repair, ease of disassembly, spare parts
Defective products are repaired to extend their useful life.
R5: Refurbishment, restoration of quality, replacement parts
Products are refurbished—either technically or cosmetically—and made usable again.
R6: Upgrade, performance enhancement, high complexity
Products or assemblies are disassembled, inspected, and reassembled in accordance with defined quality standards.
R7: Change of use, secondary use, substitution
Products or components are repurposed for a function other than their original intended use.
R8: Material recovery, processing, process design
Materials are recycled and reused as secondary raw materials.
R9: Energy generation, final option, loss
The recovery of energy or valuable secondary raw materials from waste products that can no longer be recycled.
Interactive Benefits Finder

What DfACE means for your position

Circular economy strategies create measurable value across all areas of the business. Select an area to discover the specific benefits of DfACE at your level.

Module 1

Circular Engineering Literacy

Creates a shared technical understanding of how design, material, and joining technology decisions determine the real circularity of a product.

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Module 2

Engineering-based Circular Assessment

Analyzes products along real dismantling and recycling processes and identifies technical and economic barriers and redesign potentials.

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Module 3

Circular Readiness of 
Production Systems

Examine whether circular product concepts are feasible and scalable within existing production and organizational structures.

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Module 4

Circular Ecosystem 
Integration

Validates whether products are compatible with real existing recycling, dismantling and market structures.

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Module 5

Circular Technology 
Enablement

Develops specific technologies for recovery, disassembly, and automated circular processes, and transforms circularity into a new value-added capability.

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Module 1

CEO

Fosters a company-wide understanding of decision-making related to circularity and reduces strategic missteps caused by unrealistic assumptions about the circular economy.

Module 1

CTO

Provides a technical evaluation logic that enables design, material and joining technology decisions to be made early on, based on real end-of-life conditions.

Module 1

CFO

It makes visible that design decisions have a direct impact on future end-of-life costs, recovery potential, and economic risks.

Module 1

COO

Creates an understanding of how early product decisions influence later operational processes such as dismantling, repair, and recycling.

Module 1

Head of Sutainability

It anchors sustainability in real technical decisions and replaces symbolic circularity claims with robust engineering principles.

Module 1

Head of Product Management

It helps to distinguish between genuine circular product features and mere sustainability marketing.

Module 1

Head of Manufacturing

It explains how product structure and joining technology influence subsequent disassembly, automation, and industrial reproducibility.

Module 1

Head of Producurement

Creates an understanding of the impact of material and composite decisions on recovery, recyclability, and future raw material dependencies.

Module 2

CEO

Provides transparency regarding which products and product areas are actually circularly sustainable under real-world conditions.

Module 2

CTO

Identifies specific design, material and joining technology levers to improve disassembly, recovery and recyclability.

Module 2

CFO

Enables the prioritization of measures with high economic leverage through transparency regarding recovery costs and value potential.

Module 2

COO

It identifies early on which product designs cause later operational complexity and inefficient dismantling processes.

Module 2

Head of Sutainability

Provides technically sound evidence for real circularity instead of theoretical recycling assumptions.

Module 2

Head of Product Management

It clarifies which product features generate genuine circular customer benefits and which merely have a communicative effect.

Module 2

Head of Manufacturing

It makes visible which product and joining points hinder subsequent disassembly, separation or automation processes.

Module 2

Head of Producurement

Identifies critical material combinations and recovery potentials to reduce future raw material dependencies.

Module 3

CEO

Gains clarity on which circular product strategies are realistically scalable within existing company structures.

Module 3

CTO

Identifies operational conflicts of objectives between efficiency, variant management and circular requirements at an early stage.

Module 3

CFO

Enables a realistic assessment of necessary investments and organizational adjustments for circular production systems.

Module 3

COO

Identifies operational conflicts of objectives between efficiency, variant management and circular requirements at an early stage.

Module 3

Head of Sutainability

It anchors circularity not only in the product, but also in real production and decision-making processes.

Module 3

Head of Product Management

Create transparency regarding which circular product concepts are actually feasible from an organizational and operational perspective.

Module 3

Head of Manufacturing

Evaluates the impact of design and joining technology changes on cycle times, process stability, and industrial scalability.

Module 3

Head of Producurement

Recognizes which adjustments are necessary in procurement, quality and delivery logics to support circular product concepts.

Module 4

CEO

Provides certainty as to whether circular product strategies are viable under real market, recycling and regulatory conditions.

Module 4

CTO

Receives direct feedback from real dismantling and recycling processes to optimize future product architectures.

Module 4

CFO

Creates transparency regarding real recovery values, external process costs and economic potential along the cycle.

Module 4

COO

Reduces risks from external process disruptions and improves the integration of take-back, dismantling and recycling structures.

Module 4

Head of Sutainability

Can demonstrate real rather than theoretical circularity and technically secure regulatory requirements.

Module 4

Head of Product Management

Ensure that products not only function in the market, but also within real-world recycling and take-back systems.

Module 4

Head of Manufacturing

Gains insights into how product architectures support or hinder automated disassembly and recycling processes.

Module 4

Head of Producurement

Identifies necessary partnerships and material flow logics to stabilize circular supply and return systems.

Module 5

CEO

Unlocks new strategic value creation and technology potential through the development of its own circular capabilities.

Module 5

CTO

Translates circular design decisions into concrete technological solutions for dismantling, recovery and reuse.

Module 5

CFO

Creates robust business cases through higher material values, reduced disposal costs, and new revenue streams.

Module 5

COO

Enables controllable and scalable circular operations through internal dismantling and recovery processes.

Module 5

Head of Sutainability

Enables verifiable real-world cycles through technically implemented recovery and recycling systems.

Module 5

Head of Product Management

Develops products with an integrated end-of-life and recovery strategy as a differentiating product feature.

Module 5

Head of Manufacturing

Expands existing production and automation expertise to include disassembly, separation and circular technologies.

Module 5

Head of Producurement

Reduces raw material and supply risks through the targeted recovery of critical materials and components.

Explore our Modules

Modular support for the transition to a circular economy

Actions speak louder than words. Impact and success can be measured concretely. Problems must be solved and not simply shifted elsewhere.

Module 1

Circular Engineering Literacy

Creates a shared technical understanding of how design decisions determine real-world circularity.

Module 2

Engineering-based Circular Assessment

Analyzes products along real dismantling and recycling processes and identifies technical and economic circularity levers.

Module 3

Circular Readiness of Production Systems

Examine whether circular product concepts are feasible within existing production and organizational structures.

Module 4

Circular Ecosystem Integration

Validates whether products are compatible with real-world market, recycling, and return systems.

Module 5

Circular Technology Enablement

Develops concrete technologies for recovery, dismantling and automated circular value creation.

Our solutions
Weltweite Lösungen

Where circular systems are put into practice

DFACE News

Circularity Days

Connecting Science & Industry – History of the conference

In-depth trip to Indonesia

A recent business trip to Southeast Asia in the context of EKONID (AHK Indonesia) provided a valuable opportunity to listen, learn and explore.

Presentation Kupfersymposium

To make effective use of copper, it is essential to extract it from both natural and artificial deposits.

E-Scrap Conference

Conference on robotics, automation and circular systems: breaking new ground.

TechWeek in San Francisco

The event focuses on the cooperative relationships between technology, creative and venture communities, as well as the question of how advances in artificial intelligence can unlock creative potential.

Exploration Indonesia

We would like to express our gratitude to all the delegates, Indonesian partners and stakeholders who have made this initiative a success.

Potcast Insubstantia

What does circular economy actually mean, beyond the green buzzwords?

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Presentation Rewimet

REWIMET Symposium, Dismantling of device batteries from small electrical appliances by robots

TechTalks on the Circular Economy

Products travel around the world – from production to consumption to disposal. But what if we could break this linear system and create genuine circular economies instead?

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GANResilRob graduation

The GANResilRob approach combines machine learning, GANs and AI-based interpretation to create flexible production.

Transatlantic AI & Robotics Forum

The GARI USA event was part of an exclusive delegation trip featuring 11 premier selected German companies in the AI and Robotics sector.

Hannover Messe

Design for an advanced circular economy. In addition to presentation slides, there are also hands-on exhibits.

Press Preview Hannovermesse

We are located in Hall 2, Booth D53, and are available for discussions. Take this opportunity to discuss issues related to the circular economy.

Turn your products into  strategic assets

Circular economy strategies create measurable value across all areas of the business. Select an area to discover the specific benefits of DfACE at your level.